Thursday, March 26, 2015

Learning every day (LED's)


Big update 11/6/19

We bought a new RV and this one has totally different lighting. The new one is all halogen light fixtures. Scroll down to the bottom of the page for what I discovered about those fixtures!

It's amazing what we don't know.
It's amazing what you think you know and find out that you don't know it at all.
It's amazing how people come and help!

My latest decision was to replace some of the light bulbs in the rig with LED's (Light Emitting Diodes).

LED's use way less power than the old fashioned bulbs and if you are boondocking your batteries will last way longer than if you are using regular bulbs.

Some searching on the escapees.com forums brought lots of information so I knew everything I needed!

Wrong!
LED's come in all sorts of shapes and sizes, colors, power, voltage ranges and other things I'm sure I don't know about yet.

Shapes.
There are LED's that are flat arrays, round like bulbs, flat like mini spotlights, have single contacts, double contacts, two level light (Like auto brake and running light bulbs)



Sizes.
I'm including compatible sizes for auto and RV bulbs such as 1157 1056 and 1057.
1157 bulbs and compatible LED's are the brake/running light dual filament type used in the rear lights of vehicles. Generally they aren't used inside RV's but can be used in candelabra type bedroom fixtures. They have two contacts on the bottom.
An 1157 dual filament bulb

1056 bulbs and compatible LED's are single contact single filament type generally used in turn signals, running lights in vehicles and overhead lights in RV's.
An 1056 single contact single filament bulb

1057 bulbs and compatible LED's are two contact bulbs but have a single filament. They are used in candelabra type fittings in RV's which have no ground thru the side of the fixture.
From left to right 1157, 1057, 1056


Colors.
White is white what's the problem?
Well in the LED world white can be several shades of white.

AARGH!!

The problem is that the lights in our homes and RV's aren't really white. Filament type bulbs actually put out a yellow tinged light that you would never see until you put it alongside a pure white LED light source.

Then it becomes really obvious.
Pure white LED left, 1056 bulb right


LED's white light is extraordinarily bright which seems great, but it can be hard on your eyes. It's kind of like being in a white room with a bright white spotlight on. It can give some people headaches.
The answer is Warm White LED's which mimic the color of filament type bulbs.
Two warm white LED's


LED's are also available in every color of the rainbow and can even be remotely controlled to change color at will.

Power.
Filament bulbs come in 5 watt (W for short), 10, 30, 50, 100W etc.
The higher the number the brighter they are. You can't measure the light output in watts, watts are a unit of electric power so the wattage is actually telling you how much electricity the bulb will be using when it's switched on.

LED's use a unit called Lumens.
If you want to see how bright or dark an area is you use a light meter. It's units are lumens. A lumen is a measure of how much light is falling on something. The higher the number the brighter the light.

An LED might be labeled as 50 Lumens, 100 Lumens, 200 Lumens. With a light meter you could measure the brightness of them.

So far I think the 200 lumen ones are about right in Warm White.

Voltage Ranges.
Cars and RV's use 12 volts right so we need a 12 volt LED?

WRONG!

When we are running along the road the alternator on the vehicle will be charging the battery and it takes more than 12 volts to charge a 12 volt battery. It may reach as high as 15 volts even in a system that's working properly. The Generator and Shore Power in an RV can do the same thing.
When we're boondocking and leave the lights burning all night the batteries can get run down and the voltage can fall way below 12 volts if we're not careful.

LED's were invented in the electronics industry and used for warning lights etc. Generally the voltage in those applications is constant and LED's designed for constant voltage work very well there.

Standard electronic industry LED's DON'T like varying voltage and burn out quickly, so for auto and RV use we need to look for an LED that has a voltage range as wide as possible. 8v to 15v might be good and is what I currently look for.

And then?

And then I bought some single contact LED's and put them in our candelabra lights over the bed and started blowing fuses. I replaced the bulbs and fuses and everything was fine. I tried the LED's again and blew the fuse again. What the heck??
Candelabra fixture


Turns out when I looked again at the bulbs they were two contact 1057 type not the single contact 1056 I'd bought. The 1057's don't ground thru the brass base like normal bulbs but thru a second contact in the base. They look a lot like the 1157 brake light bulbs and in fact when I looked at the bulbs I took out they were 1157 type but worked in the fixture OK.
The single filament type just connected the two contacts in the fixture together via the brass base and blew the fuse.
1056 top blows fuses
1057 bottom doesn't

Happy 1057 type LED's


A little mail order later and I had it sorted out. I used the 1056 ones I ordered wrongly in the overhead lights and they work just fine up there.

You see? I'm Learning Every Day

Update April 2017

This article turned out to get the highest number of hits of all on my blog!! THANKS!!
Since I wrote it we've moved from a regular house and RV'ing occasionally to living and travelling full time in our RV. We've been on the road 2 years now and using the LED's I show above every night.

So how have they held up? What have we learned?

They have held up GREAT! We have had only one failure in any of them and that was the 1056 type that we fitted in the outside light over the entrance door, which failed after a year. 

Now give this bulb it's due. We spent last winter in Arizona in the same RV park. We kept forgetting to put the outside light on when we went out before it got dark so I just left it on ALL THE TIME, day or night that bulb burned for 3 months straight then a row of the LED modules went out, a few weeks later another etc until there was only 1 row left BUT IT STILL PUT OUT LIGHT!
We replaced it with another we had left over from the original purchase.
This winter we spent 4 months in Florida and the outside light with the new LED stayed on for 4 months straight with no failure.

So what did we learn?
LED's are great and there is no problem with the cheap ones we bought on E-Bay.
See Ya
Brian

Another Update September 2017

The Outside Light failed again which I didn't understand at first as it was a brand new one from exactly the same batch as the rest.

When I looked at the failed one it was immediately obvious what had happened.
We stored the rig for the summer in hot, humid Florida. The LED was VERY corroded, so much so that the individual elements were falling out. We've never stored in a hot, humid climate before.

CONCLUSION:

Maybe use a regular bulb in the outside lights if you live in a humid area.

Another update May 2018


Flat panel type LED.
The 4 flat panel type LED's are the oldest we have and 3 of them started flickering within a couple of months of each other. I bought some more cheap 1057 LED's on e-bay and replaced them. The original 1057 types are still working well except the ones we tried in the outside light. We've gone back to regular bulbs out there as we kept all the ones we replaced with LED's

BIG UPDATE NOVEMBER 2019

In September 2018 the engine on our old coach died and we went upmarket to a diesel pusher made by Monaco.


New coach, new lighting fixtures

This one has totally different lighting and instead of traditional bulbs it uses halogen bulbs which are both smaller and brighter than regular incandescent type bulbs. They also put our a LOT of heat and you can easily burn yourself if you touch one.

So SAFETY FIRST! Let them cool before you start working with them.

Another point to note is that touching the glass with your bare fingers even when they are cold will seriously reduce the life span of halogen bulbs. The grease and acid in your skin if it gets in contact with the glass can etch it and cause hot spots leading to burn outs. So use a clean cloth to take them out and replace then.

Most of the lights in our new coach are recessed ceiling types. The exceptions being the reading lights in the bedroom and the vanity lights in the bathroom.

Being frugal I only intend to replace the bulbs that burn out rather than replacing them wholesale. The exceptions being the reading lights in the bedroom that are very bright and also very hot.

To access the recessed lights involves removing the flat glass covers from the fixtures. When I looked there are two types of fixtures and the differences aren't obvious from the outside.

The first type are in the overhead. The fixtures are apparently fastened to the structure. Removing the cover simply requires gripping the edge of the cover and turning it thru about 45 degrees, at which point it is free. The bulb sits inside the reflector. To remove it just pull it horizontally and the two wires holding it will come away with the bulb. EASY!

Ceiling lights with cover on. This type is fixed in place.
The second type is in the bottom of the overhead cupboards and at first appears identical to the first type. When you try and turn the cover the whole fixture turns with it. A little tugging reveals that the fixture is kept in place by spring arms. By carefully pulling, you can ease the springs out of the hole the fixture fits in. Remove the cover by twisting. Replace the fixture by holding the spring arms vertically and slipping them back in the hole.

This type is in the cabinet bottoms and is removable

Pull it out gently and the spring arms snap down like this.

Squeeze the arms up like this and push into the hole to replace them

I ordered some LED replacements from an e-bay supplier looking for the voltage range as before. The description is "G4, Clear, 
Warm White"

Once I figured out how to get to the bulbs pulling them out was easy. When I compared them there was obviously 2 different existing bulbs and the replacement was another size.

Top 2 are halogen and different sizes. Bottom is the replacement LED.

The good news was that after bending the wire prongs a little I got the new LED bulb to fit in BOTH fixtures. Not that it was easy as my bifocals were upside down for working in the overhead! That's why I took the spring loaded fixtures out, it just made it easier to get the new LED's in.

The LED's weren't a perfect fit but they didn't interfere with the covers going back on.

The LED in place. It hangs out a little at the bottom but the cover still goes on OK.
From a light perspective I can see absolutely no difference in color or light output between the halogens and the LED's. The big difference is that the LED's are cold whereas the halogens were very hot to touch,
One's LED

The other Halogen. I can't tell the difference.
The next fixtures to tackle were the reading lamps in the bedroom which my wife and I both think are too bright and too hot to the touch.

The bedroom reading lights are too bright and too hot.

Searching E-bay left me confused, there are many types of this bulb variously described as "Long", "Extra Long" and a whole lot more. I finally decided to order a couple of "Long" type and try them out.
I ordered "Leisure Light LED Spotlight Bulb, Bayonet RV 1156, 2.1 Watt, Warm Long".


This is the old one.

The LED top is much shorter.

Fitting the new LED wasn't too easy. To remove the old bulb just push up on it and twist it to get it out of the bayonet fitting. The new LED was much shorter and so sat further up into the fixture. I had to balance it on top of my thumb with the fixture exactly vertical to get the bayonet into the socket and not jammed between the side of the socket and the fixture. It took a couple of tries before I got it.

When we turned it on it was obvious that the LED was WAY brighter and a much harsher white than the old bulb. My wife didn't like it so hers stayed as it was and I was too lazy to change mine back!

My side is very bright and a glaring white

Barbara's side with the original bulb.
We will have to experiment some more another time.





6 comments:

  1. Good article. One thing to remember is that some LEDs have the buck driver (the little electronic device that allows the LEDs to work at various voltages) in the base of the LED. With the type that has a flat panel of LEDS attached with a couple wires to the base, if you think you cut off the base to fit a different type socket and wire the LED panel in directly, without the buck driver, they will quickly blow when you plug into shore power and the voltage spikes to charge your battery.

    Another confusing term for the newbie is "temperature" this refers to the color of the light, not the temp. at which the LED operates. Here is a good article on choosing color temperature: http://seesmartled.com/kb/choosing_color_temperature/

    Also, for reference, a 60 watt incandescent bulb produces about 800 lumens. An 800 lumen LED only draws around 9-10 watts to produce the same amount of light (depending on the color temp). Again for reference, a 14 watt fluorescent also produces about 800 lumens, though at a higher color temperature (bluer light) than most people are comfortable with. Most people prefer light in the 2,700-3,000k color range. But remember, the warmer you go (lower color temp) the less efficient the LED is, so one in the 3,500-4,000k range is a good compromise between energy consumption and light output, especially where a lot of light is needed, say in the kitchen.

    Chip

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  2. Great article and I learned quite a bit. Now, I will have the ammo required to do the job on our rig.

    Ray

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  3. My solution to the loony-tunes double-connection lamps over the bed was to throw them away in the dumpster. Sourced some nice lamps from Campers World which used 1056 incandescent bulbs in the top and built-in LEDs in the bottom. Threw away the 1056s and put in the 1056-replacement warm bulbs I bought at Menards.

    The only place in the 1992 Damon Challenger 124 I can't use the 1056-replacement warm bulbs I bought at Menards is the map lights in the cockpit. The shape of the shade prevents the bulb from going in far enough to bayonet into the socket.

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  4. Cheaper to get the right LED's than replace the whole fixture!
    Glad everything worked out for you.
    Brian

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  5. That's true. But having all the fixtures in the coach use the same bulb is great, too. The little LED reading-light in the bottom of the fixture is handy as well.

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